The Lower Carbon Footprint of Biodegradable Materials

By BDT 11 min read
Carbon Footprint of Biodegradable Materials

Introduction

The modern world grapples with an ever-increasing tide of waste, a significant portion of which is composed of traditional, non-biodegradable materials.  Plastic pollution, in particular, has become a pervasive environmental challenge, with vast quantities of plastic debris accumulating in landfills and natural ecosystems, including our oceans.

The scale of this problem is immense, with millions of tons of plastic entering the environment annually, posing a severe threat to wildlife and the delicate balance of our planet. While recycling efforts play a crucial role in waste management, they alone cannot fully address the issue of persistent plastic waste.

The limitations of recycling infrastructure and the fact that not all plastics are easily recyclable underscore the urgent need for alternative materials that offer a more sustainable end-of-life solution.   

In response to these pressing environmental concerns, biodegradable materials have emerged as a promising alternative.  These innovative materials possess the inherent ability to decompose naturally, offering the potential to significantly reduce our environmental impact, particularly in relation to the critical issue of carbon footprint. 

This article aims to serve as a comprehensive guide, navigating the complexities and highlighting the benefits of biodegradable materials for individuals and organizations seeking sustainable solutions.  By delving into the science, comparing real-world data, and exploring future trends, we can gain a deeper understanding of how these materials can contribute to a lower carbon future. 

Biodegradable Materials

At its core, a biodegradable material is defined by its capacity to be broken down naturally by microorganisms, such as bacteria and fungi. This decomposition process results in the transformation of the material into basic natural substances, including water, carbon dioxide, and biomass, which are then reintegrated into the environment. A key characteristic of truly biodegradable materials is that they do not persist in the environment as pollutants after this natural breakdown.  

The rate and extent to which a material biodegrades are influenced by a variety of factors.  The material's inherent chemical composition plays a crucial role, as microorganisms have specific enzymatic mechanisms to break down certain types of molecular structures.

Environmental conditions are equally important; temperature, humidity, and the availability of oxygen can significantly impact microbial activity and thus the speed of degradation. Furthermore, the presence of specific types of microorganisms capable of metabolizing the material is essential for biodegradation to occur.

Depending on these factors, the timeframe for a material to biodegrade can vary considerably, ranging from just a few days for some organic wastes to several years for certain types of biodegradable polymers.  

It is important to distinguish between biodegradable and compostable materials.  While all compostable materials are biodegradable, not all biodegradable materials are compostable. Compostable materials represent a subset of biodegradable materials that are specifically designed and tested to break down under defined composting conditions. 

These conditions often involve a controlled environment with specific temperature, humidity, and aeration levels, frequently requiring human intervention to facilitate the process. A key aspect of compostability is that the material not only decomposes but also yields a nutrient-rich compost that can be used to enrich the soil.  

The realm of biodegradable materials encompasses a diverse array of substances, finding applications across numerous industries. Natural materials like bamboo, prized for its durability and rapid growth, cork with its waterproof and insulating properties, versatile hemp fibers, mycelium derived from mushroom roots, fast-growing seaweed, untreated wood, and areca palm leaves are all examples of readily biodegradable options. Furthermore, advancements in material science have led to the development of bioplastics, which are derived from renewable resources. 

These include polylactic acid (PLA), often made from corn starch or sugarcane and used in packaging and medical devices, starch-based plastics adaptable for both rigid and flexible packaging, cellulose-based films offering a breathable alternative to plastic films, chitosan obtained from shellfish shells with antimicrobial properties, and polyhydroxyalkanoates (PHAs) produced by microorganisms and finding applications in households, agriculture, and medicine.

These biodegradable materials are increasingly utilized in packaging for food, cosmetics, and electronics, as well as in tableware, agricultural mulch films and plant pots, medical sutures and implants, and even certain electronic components.  

Carbon Footprint in Material Science

The term "carbon footprint" has become a widely recognized metric for quantifying environmental impact.  In the context of material science, a carbon footprint represents the total amount of greenhouse gases (GHGs) that are emitted, either directly or indirectly, throughout the lifecycle of a material.

This includes emissions from all stages, from the extraction of raw materials to the material's eventual disposal.  To provide a standardized measure, carbon footprints are typically expressed in tonnes of carbon dioxide equivalent (CO2e), which allows for the comparison of different greenhouse gases based on their global warming potential.  

Several factors contribute to a material's carbon footprint across its lifecycle. The process begins with raw material extraction, which involves energy-intensive activities such as mining for metals or cultivating crops for bioplastics. The energy used and any direct emissions from these processes contribute to the footprint. 

Next, manufacturing processes transform these raw materials into usable forms.  This stage also requires significant energy input, often from fossil fuels, leading to substantial greenhouse gas emissions.

Transportation plays another critical role, with emissions arising from the movement of raw materials, intermediate products, and finished goods across various distances and modes of transport. The usage phase may also contribute to the carbon footprint if the product requires energy to function. Finally, the end-of-life scenario has a significant impact. 

Landfilling of materials, particularly biodegradable ones under anaerobic conditions, can lead to the release of methane, a potent greenhouse gas. Incineration, while potentially recovering energy, releases carbon dioxide. Recycling, although generally beneficial, involves energy consumption for reprocessing. Composting of biodegradable materials can release carbon dioxide but also offers the potential for carbon sequestration in the resulting soil.  

To comprehensively evaluate the environmental impact, including the carbon footprint, of a material or product, a methodology known as Lifecycle Assessment (LCA) is employed. LCA systematically analyzes all stages of a product's or service's life, from raw material extraction ("cradle") to its final disposal ("grave"). This includes inventorying all energy and material inputs and the corresponding environmental releases at each stage.

An LCA can encompass a full "cradle-to-grave" analysis, considering all stages, or a partial "cradle-to-gate" analysis, which typically ends at the factory gate before distribution and use.  

The Carbon Footprint Advantage

Comparing the carbon footprint of biodegradable materials with their traditional, non-biodegradable counterparts reveals a complex landscape where the advantage often depends on specific materials, production processes, and end-of-life management.  Numerous studies employing Lifecycle Assessment have sought to quantify these differences.  

When comparing Polylactic Acid (PLA) to Polyethylene Terephthalate (PET), commonly used for bottles and packaging, the findings are varied.  Some LCAs suggest that PLA boasts a lower carbon footprint, particularly when accounting for the carbon dioxide absorbed by the plants (like corn or sugarcane) used as its feedstock.

This is based on the principle that the CO2 emitted during PLA's degradation is offset by the CO2 captured during the plant's growth, leading to a potentially carbon-neutral cycle.  For instance, one study indicated that using PLA granules instead of PET could reduce the net global warming potential of bottles by over 30% under certain assumptions.

However, other research indicates that virgin PET can have a lower carbon footprint than PLA, especially when factors such as land use change associated with feedstock production and the energy consumed in the PLA manufacturing process are thoroughly considered.

Notably, recycled PET (rPET) consistently demonstrates a significantly lower carbon footprint compared to both virgin PET and PLA.  Utilizing 100% post-consumer recycled PET can slash carbon emissions by as much as 65% compared to PLA.  

In the realm of starch-based plastics versus High-Density Polyethylene (HDPE), similar complexities arise.  Some studies suggest that incorporating biodegradable starch into HDPE can lead to a smaller carbon footprint by substituting a portion of the fossil fuel-derived polymer with a renewable resource. This partial replacement can reduce the overall reliance on petroleum-based materials and potentially lower greenhouse gas emissions. 

Conversely, other research indicates that the production of HDPE can have a lower global warming potential than certain bioplastics, including some starch-based formulations, depending on the specific production methods and the sources of energy used.  

It is crucial to recognize that the methodology and underlying assumptions of LCA studies can significantly influence the reported results. Factors such as the geographical location of production, the energy mix used in manufacturing, the allocation methods for co-products, and the specific end-of-life scenarios considered can all impact the final carbon footprint figures. 

However, a general trend observed across multiple studies is that bioplastics, as a broader category, tend to have lower overall greenhouse gas emissions and require less energy during their production compared to conventional plastics derived solely from petrochemicals.  

A Full Lifecycle Perspective

To gain a comprehensive understanding of the environmental implications, it is essential to analyze the entire lifecycle of both biodegradable and traditional materials. This "cradle-to-grave" (or in the case of biodegradable materials, "cradle-to-compost") approach reveals the environmental burdens and benefits at each stage.   

The raw material extraction phase presents a key difference.  Traditional plastics rely on the extraction of finite fossil fuels, a process associated with significant environmental impacts, including habitat destruction and greenhouse gas emissions. In contrast, many biodegradable materials are derived from renewable resources such as plants. 

However, the sourcing of these renewable resources also has environmental implications, including potential land use change, high water consumption in agriculture, and the use of fertilizers and pesticides, which can contribute to pollution and greenhouse gas emissions.  

The manufacturing processes for both types of materials involve energy consumption and emissions.  The production of traditional plastics often requires energy-intensive refining and polymerization processes. Similarly, the production of biodegradable plastics, while potentially using less fossil fuel-based energy, can involve complex processes like fermentation and polymerization, which also have energy demands.

Transportation across the supply chain, from raw materials to finished products, contributes to the carbon footprint of both types of materials. The usage phase typically has minimal direct environmental impact for most single-use packaging applications of both traditional and biodegradable materials.  

The most significant divergence in environmental impact often occurs at the end-of-life stage. When traditional plastics are landfilled, they persist in the environment for hundreds of years, potentially leaching harmful substances. Biodegradable materials in landfills, under the anaerobic conditions prevalent there, can decompose to produce methane, a greenhouse gas significantly more potent than carbon dioxide.

Incineration of both types of materials releases carbon dioxide, although some energy recovery may be possible. Recycling is a crucial end-of-life option for many traditional plastics like PET and HDPE, reducing the need for virgin material production.

However, some biodegradable plastics can contaminate these recycling streams, complicating the process. The most environmentally beneficial end-of-life scenario for many biodegradable materials is composting. Under proper conditions, they can break down into nutrient-rich compost, enriching the soil and potentially sequestering carbon. 

Other Environmental Merits of Biodegradable Materials

The advantages of biodegradable materials extend beyond just a potentially lower carbon footprint. One of the most significant benefits is the potential for reduced plastic pollution.

Unlike traditional plastics that can persist in the environment for centuries, biodegradable materials break down naturally, lessening the accumulation of harmful waste in landfills and natural environments, including our oceans. 

This natural decomposition also has a positive impact on ecosystems. While non-biodegradable plastics pose a severe threat to wildlife through ingestion and entanglement, biodegradable alternatives, when properly managed, break down into benign substances. 

However, it is important to note that the potential for biodegradable materials to fragment into microplastics and their subsequent impact on ecosystems is an area of ongoing research and concern.  

Furthermore, biodegradable materials offer the potential for soil enrichment through composting. When composted under the right conditions, they contribute valuable organic matter and nutrients to the soil, improving its health and fertility and reducing the need for synthetic chemical fertilizers. 

Many biodegradable materials are derived from renewable resources, such as plants, which helps to decrease our reliance on finite fossil fuels used in the production of traditional plastics.

Finally, some biodegradable materials, being made from natural substances, may exhibit lower toxicity compared to certain traditional plastics that can contain harmful chemicals.  

Limitations and Considerations

Despite their promise, biodegradable materials are not without their challenges and limitations. Often, the production costs of biodegradable materials are higher than those of conventional plastics due to the use of more expensive natural raw materials and more complex manufacturing processes.

In terms of performance characteristics, some biodegradable materials may not yet match the strength, durability, heat resistance, or barrier properties of traditional plastics, limiting their suitability for certain applications.  

A significant hurdle is the infrastructure requirements for proper disposal. Many biodegradable plastics, particularly PLA, require industrial composting facilities with specific temperature and humidity conditions to ensure effective breakdown, and access to these facilities is not yet widespread. 

There is also a potential for greenwashing, where the term "biodegradable" is used loosely and may not accurately reflect the material's ability to degrade in all environments or its potential to leave harmful residues. Furthermore, some biodegradable plastics can impact recycling systems by contaminating conventional plastic recycling streams, thus reducing the quality of recycled materials.  

The production of certain bio-based biodegradable materials can also raise concerns about land use and resource competition, as large-scale cultivation of feedstocks like corn or sugarcane may compete with food production and potentially lead to deforestation.

Finally, the biodegradation in different environments can vary greatly. A material that readily biodegrades in an industrial composting facility may persist for much longer in soil or marine environments, and some may not break down effectively at all outside of specific conditions.   

Real-World Success Stories

Despite the challenges, numerous real-world examples demonstrate the positive impact of adopting biodegradable materials. The use of compostable packaging for diverting food waste from landfills is a prime example, significantly reducing methane emissions and yielding valuable compost for agricultural use.

Several companies have successfully transitioned to biodegradable packaging for their products, not only reducing plastic waste but also enhancing their brand image and appealing to environmentally conscious consumers. In agriculture, biodegradable mulch films are being used that decompose directly in the soil, eliminating the labor-intensive process of removal and reducing plastic pollution in farmlands.

Everyday items like shopping bags, cutlery, and personal care product packaging are increasingly being made from biodegradable plastics, offering more sustainable alternatives to traditional options. An innovative example is the production of biodegradable plastic from captured carbon dioxide emissions, showcasing a circular economy approach that reduces reliance on fossil fuels.

Furthermore, Lifecycle Assessments have demonstrated the environmental superiority of biodegradable options over traditional ones for specific applications, such as compostable coffee pods showing a significantly reduced environmental footprint compared to conventional plastic pods.  

The field of biodegradable materials is dynamic, with ongoing trends and innovations constantly shaping its future. There is a growing trend towards developing new bio-based materials from a wider variety of sources, including algae, mushroom mycelium, and various forms of agricultural waste, aiming to diversify feedstocks and reduce environmental impacts associated with traditional sources.

Advancements in manufacturing processes are continually being made to improve the efficiency and reduce the overall costs of producing biodegradable materials, making them more competitive with conventional plastics. Research is also focusing on creating multifunctional biodegradable plastics with enhanced properties, such as antimicrobial activity for medical applications or improved barrier properties for food packaging, expanding their potential uses.  

Evolving regulations and policies worldwide are playing a crucial role in promoting the adoption of biodegradable and compostable materials.  This includes bans on single-use plastics in many regions and the implementation of incentives for businesses to switch to more sustainable alternatives.

Consumer perceptions are also shifting, with an increasing demand for sustainable packaging and products made from biodegradable materials, driving market growth and innovation. Finally, there is a growing emphasis on integrating biodegradable materials into circular economy models, focusing on strategies for reuse, recycling (where feasible), and composting to maximize their environmental benefits and minimize waste.  

Conclusion

In conclusion, biodegradable materials hold significant potential for contributing to a lower carbon footprint compared to traditional alternatives, although the extent of this advantage is nuanced and depends on various factors. 

While some studies show a clear benefit for certain biodegradable materials like PLA under specific conditions, others highlight the importance of considering the entire lifecycle and the impact of factors like production methods and end-of-life scenarios.  Recycled content in traditional plastics, particularly PET, also emerges as a strong contender for reducing carbon emissions. 

Beyond carbon footprint, biodegradable materials offer a range of other environmental advantages, most notably the potential to reduce the pervasive problem of plastic pollution and the possibility of enriching soil through composting. 

However, it is crucial to acknowledge the existing challenges and limitations, including potentially higher production costs, performance limitations in some applications, the need for adequate composting infrastructure, and the persistent risk of greenwashing misleading consumers. 

The real-world examples of successful adoption across various sectors and the ongoing innovations in material science and manufacturing processes provide encouraging signs for the future of biodegradable materials.